Where design and sustainability cross paths

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Superior Dairy Brings Back the Flattop

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(Image courtesy of the New York Times)

The common milk jug has been in the marketplace for quite a while, so it’s not surprising that its redesign would cause some reservations among consumers, but Canton, Ohio-based Superior Dairy and its offshoot Design Edge, felt the need to take the task on nonetheless.  Working in the company founded by his ancestors five generations ago, Greg Soehnlen redesigned the jug by extending the flat sides upward, flattening the top, and moving the pour spout to the corner opposite the handle.  These refinements have eliminated the need for plastic crates for storage and transportation, as the new jugs may be stacked on top of one another with shrinkwrapped cardboard bands (all to be recycled afterwards) in between, which has had the added benefits that water is no longer needed for cleaning crates, labor is reduced, and more milk may be delivered by each truck (4.5 gallons/cubic foot instead of 3) in a much shorter time frame.  In fact, Superior claims that they have cut overall water use by up to 70%, and due to the jug’s efficiency, can make less delivery trips to retail locations, and thus reduce fuel consumption.

In spite of some complaints that one has to learn a new way to pour from these jugs due to the different spout, Superior’s jug may be taking hold, having been sold at Sam’s Club in limited quantities for some time already, and poised for wider distribution at Wal-Mart and beyond - who knows, it might even show up at your local supermarket sooner than you think, considering the direct correlation it has with lower fuel consumption.  Examples like this make clear that as resources become more scarce and skyrocket in value, manufacturers and retailers will be forced to develop smarter solutions to packaging, and pass along the sustainable and cost benefits to their well-informed consumers.  As Sustainable Packaging Coalition director, Anne Johnson suggests, “What are the materials we are using? How are we using them? And where do they go ultimately?” will be some common questions that we will get used to asking in the years to come.

Sustainable Packaging Coalition